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Hydroforming
Hydroforming bends and expands tubing into various shapes without the scrap associated with other processing methods making it extremely cost-efficient.

BCI has hydroformed parts from Exhaust child part components, Finisher Exhaust tips to Exhaust Manifolds. We process complex parts with one operation instead of using multiple operations. Hydroforming has no welding beads or seams when appearance is importantant.

BCI designs and builds the hydroform tooling needed to make the parts in-house. This gives us an advantage with J.I.T. products. Hydroforming is appropriate for both low and high volume production jobs.

Breitinger Co. currently have ( 7) hydroform presses from 80 ton to 600ton Capacity w/
Large Press bed sizes:


Hydroform presses

(1) 80T (2) 300T
(1) 150T (1) 500T
(1) 200T (1) 600T


To support our hydroforming:
BCI also has the capability to anneal our
products with our in house Vacumn Furnace
which increases process flow and keeps cost
down from not needing to out-source.

CNC Tube Bending:
BCI has hydroformed parts from 1.750"
diameter x 2" long to 3" diameter x 45" long. Wall thicknesses vary from .032" x .080"